Self-healing coatings based on polyurethane raw materials
Polyurethane coatings possess inherent self-healing properties due to their unique chemistry. Bayer MaterialScience has now developed these properties to enhance these properties. New the dream of self-healing coatings where scratches simply disappear has come true.
Polyurethanes make excellent raw materials for coatings since they offer both strength and elasticity: fixed covalent bonds for hardness and resistance, reversible hydrogen bonds for elastic strength. Thanks to the elastic reversibility of the hydrogen bonds, a crosslinked polyurethane coating has its own "polymer memory". When a scratch occurs, the polymer chains are physically displaced. The hydrogen bonds are disconnected and look for new anchors whereas the fixed chemical bonds are unaffected. The polymer network is now in a state of fixed tension. The built-in memory effect is triggered by an input of heat, which sets the whole tensed-up system in motion again. As the polymers relax, the hydrogen bonds reposition themselves in the original formation and the scratch disappears. It's a bit like us humans when an infrared lamp or heat rub helps us to relax and relieve muscular tension.
In addition to their self-healing properties, these coatings display the high variability of the property profile for which polyurethanes are known:
Good chemical resistance and weather stability
Hardness, toughness and elasticity due to urethane and urea structure
Hydrogen bonds that support thermoplastic deformation under stress and thus have self-healing properties
High solids/low VOC content
Good optical qualities: High gloss and “wet look”
The coating system can be tailored for a specific application by varying the molecular structure of the soft segments, the distribution and length of the hard segments or the molecular weight and degree of chain branching. This can be done with the choice of the suitable poly-isocyanate and polyol components.
These videos demonstrate the self-healing effect in detail:
Self-healing effects through different coating technologies
The urethane or urea structures in an elasticized polyurethane coating are the essential precondition for this self-healing effect irrespective of how the structure is built up:
2K or 1K technology
Solventborne, solvent-free or waterborne
Crosslinking via NCO-OH or UV-curing technology
The coating system can be tailored for a specific application by varying the molecular structure of the soft segments, the distribution and length of the hard segments or the molecular weight and degree of chain branching. This can be done with the choice of the suitable polyisocyanate and polyol components.
One of the first success stories in self-healing coatings was demonstrated in the automotive industry. After all, car-drivers have been longing for scratch-resistant paintwork for many years. Here is a detailed article (in german) "Kratzer ade" published in "Farbe und Lack, Issue 3/2011", describing the various technologies on self-healing 2K-polyurethane coatings.
Urethane acrylates are basic binders for very effective UV-curing self-healing coatings. Monomer-free urethane acrylates are especially suitable since they allow the highest degree of formulation freedom.
Self-healing properties have been confirmed in trials with automotive refinish coatings, with OEM clear-coat and in plastic clear-coat formulations already.